Detailed Product Description

EMM  Q35Y-IW-12 / IW-14 / IW-16

All EMM Ironworker ,punching,notching machine are manufactured to the highest standard, with strict quality control to achieve a long life of minimal maintenance.

 

The Q35Y-IW-12 / IW-14 / IW-16 are universal multi-purpose and compact hydraulic steelworkers developed for production purposes with maximum efficiency.

We offer 2 types in this single hydraulic cylinder: IW-12 / IW-14 / IW-16

The IW-12 / IW-14 / IW-16 are the most compact machine with 5 workstations for punching, cropping round and angle bars, cutting angle iron, shearing flat bars and notching station.

The punch station is designed to enable multiple punching applications. The universal bolster on IW-12 / IW-14 / IW-16 offers the option of punching sheet metal, flat bar, angle iron and the flange of channel and beam.. Tooling for special applications is available on simple request. Large heavy-duty tables with guides are part of the extensive range of standard equipment. The machines are equipped with blades for cropping round and square bars, optional blades are available for cutting U-, I-, T- and many other special profiles. Angle iron can be cut on 90° and/or 45° (through both flanges, internal and external). All blades have multiple cutting edges and can be reground. The shear is able to cut thin as well as thin material without the need for blade gap or cutting angle adjustments. Also flanges of angle profiles can be cut.

The universal steelworkers are delivered with an extensive range of standard equipment, such as large heavy-duty tables on the punch-, shear-, and notching station (on IW-12 & IW-14 / IW 16 ). Easy adjustable hold downs to enable production in a safe and accurate way are fitted on every station. Free standing on suitable floor, they just need electrical connection to be ready to work The hydraulic circuit is activated by a shielded foot-pedal - the low power inch mode on each workstation enables the correct work piece-positioning and tool-aligning. Stroke with automatic return. Flanges from larger angle-iron can be mitre cut with the shear. Moreover, The IW-12 & IW-14 / IW 16  machines are equipped with centralized pressure lubrication - being one feature of the low maintenance requirements.

Standard

• Universal bolster for punching flat bar, angle iron and the flange of channel and / or beam.
• Punching up to 38 mm in the standard execution
• Large hole attachment for punching larger diameters available.
• Heavy-duty support table on the punch & the shear station and also the notch station (IW-12 & IW-14 / IW 16 ) fitted as standard all with the same working height.
• Low power inch mode and adjustable stroke on every station
• The Unique Z aperture on IW-12 & IW-14 / IW 16 enables to cut angle iron on every angle, varying from 45° up to 90°, both internal and external (both flanges). Cutting flanges from large-sized angle-iron can be mitre cut with the shear. (see capacities)
• Rectangular notching applications. The notching station can optionally be transformed into a secondary punching station (IW-12 & IW-14 / IW 16 )
• Extended safety features as standard equipment
• Centralized pressure lubrication (IW-12 & IW-14 / IW 16 )
• High quality interchangeable bearings, seals and valves with well-known brand names, available from stock lists.
• Machines with low maintenance requirements
• Single-phase execution available
• Possibility to use tooling from other brand names

Standard equipment

• Punch adaptors
• Swing away punch stripper unit
• Easy change punch holder
• Universal die bolster
• Heavy-duty support tables with guides at shear station and punch station.
• Heavy-duty support table with guides at notch station (IW-12 & IW-14 / IW 16 )
• Shear arm-blade with 4 cutting edges (IW-12 & IW-14 / IW 16 )
• Curved shear arm-blade with 2 (optional: 4) cutting edges (IW-12 & IW-14 / IW - 16)
• Shear body blade with 4 cutting edges
• Section arm & body blade with 1 cutting edge
• Angle cutting arm & body blades with 4 cutting edges
• Rectangular notch bolster blades with 4 cutting edges (IW-12 & IW-14 / IW 16 )
• 1 metre ruled length stop (IW-12 & IW-14 / IW 16 )
• Service toolkit
• Work station guards
• Instruction, operating and maintenance manual
• Hydraulic oil fill

OptionsMinimum Deform Stripper Assembly

The minimum deform stripper assembly gives minimum deformation while punching close pitch holes in flat bar.

Quick-Change Punch Holder

 

Only needs to turn the punch holder by 90° to lock into position. Available up to 38mm capacity

Die Bolster for Punching Webs of Channel/Beam Section

 

Special designed punch holder for punching in the web of channel or beam. Bolsters for special profiles on demand.

Large Hole / Slot Attachment

 

Large hold unit for diameters up to 110mm.Special shapes and applications also available on demand.

Specific section blades

 

Special blades for cropping either Channel, I Beam, T profiles, square or round bar. Blades for many different and special profiles available on demand. These applications need special hold down plate.

90 degree Vee Notch UnitVee Notch Unit - less than 90°Flat Bar Bending Unit (Single Vee)

 

Capacities according to machine size.

Punching Attachment1, 2 or 3 Metre Ruled Length Stops

 

 

The (optional) Touch and Cut ruled length stop can be used for the angle cutting, section cutting and shear station.

Adjustable Roller Material SupportsMovable 12v Halogen Lamp on Magnetic BaseFour anti-vibration machine mounts

Automatic Tool Lubricating System with 2 flexible nozzels on magnetic mounts (requiers an air supply)

FeaturesAngle Station

 

Unique Z aperture makes it possible to cut angle iron on every angle varying from 45° up to 90°, both internal and external.

Notching Station (IW-12 & IW-14 / IW 16 )

 

The notching station comes equipped with a rectangular notch unit as standard, complete with table and guides. The unit can be interchanged with a triangular notching unit (available with angle from 22,5° up to 90° ).

In option a bending unit is also available on this station

Punch Station  

 

The standard punch station enables punching holes with a diameter of up to 38 mm. Fully adjustable stroke.

Shearing/section cutting station

 

Shearing

Cutting thick as well as thin material without the need for blade gap or cutting-angle adjustments, the shear also enables cutting flanges of angle profiles. Specially designed blade approach angle to avoid the necessity to change blade settings when cutting thick or thin material and yet offer minimum distortion cropping.

Section cutting station

While cropping round and square solid bars in the standard setup, this station also allows optional blades for cropping channels, beams, Tee and many other special profiles.

Specifications

 

 Specail mould welcome